Mgo Board Production Line

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The magnesium oxide board production line is highly automatic and reduces workforce The products are formed one time The products is smooth and uniformly The design production line is new on the idea, reasonable on the structure and stable while working

Details

The magnesium oxide board production line is highly automatic and reduces workforce. The products are formed one time. The products is smooth and uniformly. The design production line is new on the idea, reasonable on the structure and stable while working.
Mgo board equipment adopts double drive double-roll extrusion process, the product finishs whole production process from the slurry, the main ingredient, spread the cloth, compound, complex pressure by one-time, with high degree of automation, stable operation, specifications can be adjusted as you like. Product surface is smooth and flat, high compactness, truly realized the industrialization of the new decoration plate production line.Greatly reduces the labor intensity of workers. This new technology changes many disadvantages of casting with standing mould and flat-die in the past.
The finished products replace of wooden materials are more and more recognized by people. The number of magnesium oxide board used grows more and more. According to authoritative forecast, the number of use of this material is increasing 15% year by year. Use of magnesium oxide board is the best way to protect forest resource and save trees, as well as the best alternative to wooden decorative board.
Equipment characteristics
Small investment, quick gains and short payback period, good ability of risk-resisting, which provide good opportunity for small and medium-sized investors.
This item has good market prospects, whenever for the current, recently, or even long-term, it’s the indispensable basic material for indoor decoration.
Magnesium board equipment does not produce waste, no pollution to the environment, so it can meet environmental protection standards.

Production capacity
Maximum Capacity：500-2000 sheets /shift
(Basis of calculation: L: 2440mm, T: 6mm, W: 1220mm, Weight: 5.3kg/M2)
Main equipment introduction
material preparation system
PLC automatic control system for raw material preparation
Function:Built-in adjustable program, the automation control system of metering and mixing system. It combines the automatic control technology, measurement technology, sensor technology, computer management technology in the integration of mechanical and electrical integration system, having advantages such as digital displaying of weight value, dynamic displaying of process screen, formula changing management, fast ingredients, high controlling precision.
Material:PLC adopts Siemens voltage 220 v / 60 hz; frequency converter adopts Japan's mitsubishi inverter; the console adopts acrylic panel; steel plate welded shell; circuit breaker ac contactor adopts chint electric appliance brand, intermediate relay adopts omron.

Screw conveyor
Function and characteristics:Conveying materials to the mixer, with large carrying capacity, safe and reliable, with strong adaptability, easy installation and maintenance, long service life. The machine is small in size, high speed, ensuring rapid delivery uniformity. The discharge end is equipped with cleaning device, low noise, strong adaptability. Positions of feed and discharge port are arranged flexibly, and can be sealed well.
Powder measurement device
Function and characteristics:To measure raw materials. Weighing system adopts pressure sensor structure, the international famous brand component type sensor module, analog quantity accesses the PLC processing. Gravity center of measurement scale adopts precise design. The anti vibration and abrasion proof measures are adopted in the measurement scale, so the accuracy of measurement in construction process is always guaranteed. This system is composed of weighing hopper, pressure sensor, and pneumatic valve, etc.
Water feeding and measuring system
Function and characteristics:Automatic conveying fluid raw materials. Water metering device including: stainless steel barrel, water inlet, cut-off valve, solenoid valve, adjustable water transmission device, the overflow pipe, pneumatic water discharging valve and drain hose connected to the mixer roof.
Dual-axis mixer
Function:Used for mixing all kinds of raw materials, with excellent mixing performance, absorpting Europe's most advanced, the most mature colter mixer mixing mechanism and its core technology,can effectively improve the mixing ability of mixing console, and prolong the service life of mixing console.
Brine mixer
Function and characteristics：Mixing and configuring brine, composing of the stainless steel mixing tank, mixer, bearing, gear, shaft sealing device, etc.

Foaming machine
Function and characteristics：Foaming machine is to make the foaming agent of a certain concentration of aqueous solution to bubble, composing of frequency conversion motor, water pump, the foam generator assembly, etc.
Pulverizer、Screw conveyor 、Vibrating screen、Pulverizer：
Crushing the straw, branches, bark and other lightweight aggregate for stand-by.Consisting of chassis, grinding spindle assembly and power unit.The material is standard carbon steel.
Forming system
Electrical mould feeding machine
The principle of vacuum is adopted, which uses the vacuum negative pressure to "adsorpt" artifacts in order to achieve the purpose of the clamping workpiece. Moving the mould onto the conveyor for stand-by; no need the manual work and feeding board automatically, which can reduce the labor intensity, improving working efficiency and lengthen the moulds service life.
PLC automatic controlling system for board making machine.
Function and characteristics：Built-in adjustable program for automatically controlling the mould feeding, gluing, and forming processes. It combines the automatic control technology,sensor technology, computer management technology in the integration of mechanical and electrical integration system,having advantages such as high controlling precision, etc.

Automatic oiling machine
Material: Active steel roller is made of standard carbon steel, roll surface chromium plating processing. Driven roller is made of hardfacing sponge.
Function and characteristics：Automatically smearing the release agent on the surface of the mould, smearing evenly, less usage amount, and can avoid sticky. A pair of close touched oil roller form a sealed cavity, mold release agent is stored in the sealed cavity. One oil roller is made of steel, another is rubber roller. When oiling, the oil roller rotates and adheres the release agent sealed cavityon onto the rubber roller, the mould entering to the underneath of the rotating oil glue roller by conveying, and thenthe release agent adhered on the rubber roller is applied onto the mould surface.
Forming system
Equipment function and characteristics:Consisting of all the configuration for automatically feeding slurry, automatically laying cloth, automatically flatting and forming one-time.
Finishing system
Equipment function and characteristics: Extruding formed board secondary, so as to make the board surface more flat、smooth、uniform thickness.
Automatic cutting machine
Equipment function and characteristics: Exactly cutting the board into designated specification during production flow , no damage to the products and moulds, reducing labor cost and lower working strength. Consists of rack, cutting walking frame, cutting saw, clamping part, open sections, length part, electrical control system etc.
Semi-finished products stacking system
Equipment function and characteristics:Exactly cutting the board into designated specification during production flow , no damage to the products and mold, reducing labor cost and lower working strength. Consists of rack, cutting walking frame, cutting saw, clamping part, open sections, length part, electrical control system etc.
PLC automatic controlling system for semi-finished products stacker
PLC adopts Siemens voltage 220 v / 60 hz; frequency converter adopts Japan's mitsubishi inverter; the console adopts acrylic panel; steel plate welded shell; circuit breaker ac contactor adopts chint electric appliance brand, intermediate relay adopts omron, and motor adopts the brand od Huali.
Built-in adjustable program, is automatic controlling system for semi-finished products stacker.
automatic stacking machine for formed board unloading the line
automatically stack formed boards, no need of material and board receiving machines, so as to save space and labor cost, and reduce damage to board and mold, improve board quality.
Mold releasing system of formed sheets
Automatic mold releasing machine
Application:Move the mould from the trailer on the forming conveyor. then stacking together.Lower the labor intensity，need no workers thus reduce the damage caused by the workers.

Automatic stacker for mould
Application:Automatically stacking mould for stand-by.
Automatic stacker for mould bracket
Application ：Automatically placing the mould bracket onto the transit frame.
Mould cleaning machine
Equipment function and characteristics：clean the used mold saving much time and laobor.The clean surfance of the mold guarantee the next time use.
Board cutting system
Flow line cutting machine
Equipment function and characteristics：Cutting the four sides of formed board into designated specification, making edge smooth\tidy, reducing error, so as to make the board more beautiful.
Automatic stacker for finished products
Equipment function and characteristics：Stacking machine adopts PLC control, conveying stably, smoothly and reliable; adopting international advanced automatic control technology and electromechanical integration technology. Reciprocating cycle automatic stacking to meet the set requirements, automatically stacking cut boards together. Consists of PLC automatic control system, molding board offline transshipment/automatic placing machine of mould bracket /formed board offline automatic stacker.

Impulsive dust collector
Equipment function and characteristics：During cutting process of formed boards, bag dust collector is adopted to reducing the pollution of production environment; and the collected dust can be used again, which can lower the cost much. Good permeability, high dust collection efficiency, long service life and other advantages. Consisting of four major part: box, bag room, ash hopper, wind inlet and outlet, and equipped with pillar, ladders, railings, compressed air piping system, dust control mechanism, etc.
Other ancillary facility
Mould bracket
Equipment function：Holding the mould to protect the formed board from being out of shape during conveying and maintenance process.
Platform of steel-structure
Equipment function and characteristics：Placing mixing and measuring system; consisting of planking, primary and secondary beams, columns, and ladders, railings.
Curing room
Curing temperature needs to be reasonable. According to the different temperature in different areas, need to adopt different methods. Ideal reaction temperature is 35 to 40 degrees, equipped with heating, ventilation and dehumidifier, temperature difference is controlled in less than 5 degrees curing room Without compartment, the temperature difference will be about 10 degrees.

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